Lean & Operational Excellence

Twenty-five-plus years running multi-site distribution operations and deploying the improvement systems that make them better. Offerings below — each stands on its own.


OfferingsProcess discovery and improvement pipeline
A full study of the operation and its data to find where the value actually sits — separating symptom from cause, and what people complain about from what the numbers say. You receive a prioritized improvement pipeline: every opportunity sized, sequenced, with a named owner.
Kaizen facilitation
Chartered, time-boxed improvement events run to a standard. Measurement is agreed with finance before the work starts, and follow-up runs weekly until every action closes, then 30, 60 and 90 days out.
Kaizen facilitator training
Two weeks building your own facilitators — the framework first, then a live chartered event the cohort co-facilitates. A real problem, not a simulation.
Facilitator coaching
What happens after the classroom. Each new facilitator is coached through their first event run alone.
Lean Daily Management
The daily operating cadence — the critical few measures across safety, quality, delivery and cost, each with a baseline and a goal, posted where the work happens and walked by the team every morning against the day before.
Training
Learning to see and the eight wastes. Value-stream and process mapping. Standard work. Leading versus lagging measures and the KPI waterfall. Visual management. Root-cause problem solving. Gemba walking and leader standard work.


Where this fitsAny operation that runs a repeating process. Distribution centers and multi-site networks are home ground — food, healthcare, industrial — but the method travels. If output swings shift to shift and nobody can say why, or one building performs and the rest don't, that's the work.Available direct, or as a subcontracted resource inside a firm's engagement.

Request informationSend a short note about the operation and what you're trying to fix, and I'll come back with how I'd scope it.


Steve Simard is the principal of Mill Village Strategy Group. Twenty-five-plus years in distribution and supply chain — running multi-site networks and deploying operational excellence across the U.S. and Canada. Lean Six Sigma Black Belt. Earlier, years in healthcare distribution at Cardinal Health.

Mill Village Strategy Group · Francestown, New Hampshire
[email protected] · 603-831-8262